20 October 2016 | 28th QualTech Prize
Generics Business contributes to 60-70% of the overall Ennore site revenue. Customer demand in key products increased leads to OTIF issue. This Project “Thiruppam” has helped us to achieve the required capacities thereby resulting in meeting 100% customer OTIF.
20 October 2016 | 28th QualTech Prize
The project is all about improving customer satisfaction through fulfill 100% demand of Ophthalmic products from plant without capital investment. Project is done through multi-dimensional approach to achieve required OTIF%.
20 October 2016 | 28th QualTech Prize
Shifting transformers & lt pcc panels of cement mill section to new safe place is required mandatory , as the existing building is unsafe structurally, which may lead to accident to equipment and human beings
20 October 2016 | 28th QualTech Prize
Machine developed on innovative idea of replacing 1 wire from outer most layer instead scrapping all wires in the whole layer. This machine replaces any wire with joint in length identified & marked during manufacturing. Replacement means taking out & layering in one go with no disturbance on construction of conductor.
20 October 2016 | 28th QualTech Prize
We made new lubrication system design to make oil free ACCC conductor surface which hepled to resist slipage and bird caging during stringing and also it reduces manufacturing cost with 30% increment in productivity.
20 October 2016 | 28th QualTech Prize
In a ACSR conductors the steel reinforced core is the strength member which bears the entire load of the power conductors along the span length. Use of X-ray Scanner machine for determining cracks or broken core of ACSR Power conductor due to corrosion thus becomes critical to project success.
20 Ocotber 2016 | 28th QualTech Prize
The Sonata Rahu Kalam Watch was launched in July 2015. It is a product which displays the Rahu Kalam, an inauspicious time of the day as per the Indian Astrology on the Watch dial. This watch targets the traditional Indian customer with a strong belief in astrology.
20 October 2016 | 28th QualTech Prize
The ladies portfolio of Sonata was identified as the next big growth driver for the brand. The occasion identified to tap into was the big fat Indian Wedding. The task was to create an offering that would become an intricate part of the festive attire.
20 October 2016 | 28th QualTech Prize
The innovation is this case is not the technology or one product, but in thought of redefining the category for the mass consumer. Brands in this space are constantly stripping down features to offer products at a lower cost. Brands providing unthinkable features only cater to top 1% of the audience. What SF has done is offer unthinkable value to the average youngster and brought back his interest level to the category.
04 December 2015 | 27th QualTech Prize
Fluorides, in form of AlF3, Enriched alumina are required in Potline to control the bath temperature. AlF3 sp. consumption in Potline was higher (20 kg/MT of Al) than the target value (18 kg/MT of Al) due to high fugitive emissions which is harmful for environment & lead to higher COP
04 December 2015 | 27th QualTech Prize
In last 8 years we have improved energy efficiency by 52%. Up till now we were identifying projects internally by brainstorming or by conducting external energy audits. Since we observed downward trend in improvement so we decided to adopt some different approach- Benchmarking to get quantum improvement.
04 DEcember 2015 | 27th QualTech Prize
In this project we have worked on improving various parameters contributing to loss in energy efficiency.
04 December 2015 | 27th QualTech Prize
Two Micro-Watershed Management Projects (geographical area: 1376.38 Ha), are being supported by JSPL Foundation in partnership with NABARD, seeking close involvement of the user-communities, with the objective of soil, water and bio-mass conservation leading to increase in crop production and productivity.
04 December 2015 | 27th QualTech Prize
In modern Dairy plant, raw milk is pasteurized before packing it into poly packs and dispatching in market. In case the pasteurized milk batch in storage silo fails effective pasteurization quality test, it is reprocessed (RE-pasteurized) before packing. Reprocessing is a loss to company, both in cost and productivity terms.
04 December 2015 | 27th QualTech Prize
One of the prestigious industrial customers for Nerolac had rejected 11 batches of the product, leading to losses for company on account of quality failure.
04 December 2015 | 27th QualTech Prize
In PTA plant, Acetic acid is used as a solvent in Oxidation section. This solvent incurs burning losses in oxidation reactor and physical losses through various plant streams.
04 December 2015 | 27th QualTech Prize
Weight variation in anodes produced in ACP (Anode Casting Plant) was high(34%) compared to our business requirement of less than 10% resulting in high recycling cost (Rs45lacs/annum).
04 December 2015 | 27th QualTech Prize
In S9X ILV1 version of 2.1MW wind turbines rotor hubs are having 3 doors which are used to enter in rotor for maintenance. These doors were getting opened in running and falling from top. In other case winch shutter door is getting damaged due to continuous striking of winch which moves on traverse beam.
04 December 2015 | 27th QualTech Prize
Yaw motor is a component in windturbines which is aligning the nacelle wrt the wind direction. There are 3 yaw drives/motors per turbine.
04 December 20015 | 27th QualTech Prize
Main-bearing is a critical component in wind turbines which supports the static and dynamic loads of the hub-Blade assembly in our wind turbines.