8 November 2019 | 31st QualTech Prize
Clinkerisation process requires huge heat generated from coal (Fossil fuel), which consumes around 1.2 lack MT of coal per annum for 1 million MT clinker production.
6 & 7 November 2019 | 31st QualTech Prize
Our tractor Plant 2 is completely depends upon ground water usage and with increasing production capacity, water consumption seems to be increased in same proportion. Mahindra team is committed to drive Sustainability across businesses. Top management had taken a target of reducing Water consumption by 25% (w.r.t. Baseline F16) in 03 years (F17-F19).
8 November 2019 | 31st QualTech Prize
To minimize damage of earth due to mining of mineral, land filling of waste, management decided to explore use of industrial waste of qualities similar to additive in vogue.
8 November 2019 | 31st QualTech Prize
Mahindra Igatpuri Plant is an Engine manufacturing plant and was established in the year 1983, it is a 35-year-old plant.
8 November 2019 | 31st QualTech Prize
For a name as big as Titan, we have only ever operated from rented spaces. Not only were there safety concerns with rented establishments, but also our efficiency and productivity could use some boosting.
8 November 2019 | 31st QualTech Prize
Zinc Smelting process produces hazardous waste called “Jarosite”. It contains gypsum (CaSO4) and minor elements like Potassium(K), Iron(Fe), Sulphur(S), Zinc(Zn), Lead(Pb), Cadmium(Cd).
6 & 7 November 2019 | 31st QualTech Prize
Our Top management attended a elite conference subjected to automobile sector growth in next 10 year. One professional was giving lecture of waste & he focused that customer pays us for work not re- work.
6 & 7 November 2019 | 31st QualTech Prize
For identification of project we have used very systematic approach by using quality tools Pareto ( 80 :20 ) for all the concerns related to COPQ , Productivity , Efficiency , Customer complaint , internal rejection , Safety and 5S.
6 & 7 November 2019 | 31st QualTech Prize
This problem was identified in our annual board meetings. In the year FY 17-18 about 51 Crores (6.63% of Overall Sales) loss was due to COPQ.
6 & 7 November 2019 | 31st QualTech Prize
Cost of poor quality is one of the critical business metrics being monitored by the management as a part of “Mission Zero” strategy. COPQ is measured across project-wise in the graphical form and found Flap Tract Beam to be highest contributor.
6 & 7 November 2019 | 31st QualTech Prize
The management was looking at enhancing new lines of businesses and various new opportunities were explored. One such opportunity was supply of the diffuser component to HAL which was currently being done by international suppliers.
6 & 7 November 2019 | 31st QualTech Prize
In the current scenario of increasing electricity demand, Customer requires minimal down time. Low Machine Availability was one of the major Pain area for GWEL as it was directly affecting its Revenue & Customer Satisfaction.
6 & 7 November 2019 | 31st QualTech Prize
In Swaraj Foundry, castings are made for Swaraj tractor. Silica sand cores are used for making internal parts of casting. During Core making process rejection is 5% weighing 5000 kg/day. After placing core into mold, liquid metal is poured at 1400°C. Organic binders burn away resulting disintegration of cores.
8 November 2019 | 31st QualTech Prize
Top level management decided to use 100% pet coke to replace the fossil fuel. Using pet coke has its own defects in clinker manufacturing process.
6 & 7 November 2019 | 31st QualTech Prize
Swaraj Division, Second largest Tractor selling brand in India. It has two tractor manufacturing plants in Punjab. In 2017, keeping intermediate Long Term Goal (LTG) of enhancing Market Share to 17% with Superior Financial performance, there was strong need of enhancing Plant manufacturing capacity from current level of 1.1 lakh Tractors to 1.5 lakhs(by F19) with low/no investment.
6 & 7 November 2019 | 31st QualTech Prize
SDCCL Marketing team saw an opportunity in a highly competitive market to further improve the retail sales, focused to enhance retail sales by 20-25% over existing sale values
6 & 7 November 2019 | 31st QualTech Prize
Cratering, a coating defect, is the formation of small bowl-shaped depressions in a coating film. These depressions frequently have drops or bands of material at their centers and raised circular edges.
8 November 2019 | 31st QualTech Prize
Chittorgarh plant is known as CLZS. CLZS has smelters (pyro and hydro) and CPP. Pyro is designed to consume bulk concentrate (mix of zinc and lead). In the FY 2019, Lead concentrate was flooded to the smelters due to limitation from mother earth.
8 November 2019 | 31st QualTech Prize
Pantnagar plant is a melting and casting facility for HZL. Semi finished goods are transported to plant and being cast in various moulds as per customer requirements.
6 & 7 November 2019 | 31st QualTech Prize
To achieve Six Sigma level by reducing defects below 100 PPM (99.997%) of Operations of Nagpur Plant aggregates.