23 January 2021 | 32nd QualTech Prize
Pulverized coal injection (PCI) is a process which involves injecting large volumes of fine coal particles into the raceway of the blast furnace (BF). PCI provides auxiliary fuel for partial coke replacement and has proven both economically and environmentally favorable.
23 January 2021 | 32nd QualTech Prize
Coil coating is continuous process of coating sheet metal. In Coil Coating Business, Service time – Customer order to Delivery of paint is key parameter to sustain and increase market share.
23 January 2021 | 32nd QualTech Prize
The excessive consumption of HFO in furnace is a clear reflection of a hitch in operation and process. It constitutes around 49% of cost of production in bake oven. High HFO consumption leds to high COP.
23 January | 32nd QualTech Prize
The captive power plant of 120 MW had the auxiliary power consumption of 10.41% which was on higher side when benchmarked with other power plants of same capacity.
23 January 2021 | 32nd QualTech Prize
To introduce manufacturing transformation, chiseling change agent, developing analytical skill, replicating change agent to support organization at next level was utmost priority of the Top management along with continuous improvement.
23 January 2021 | 32nd QualTech Prize
Cladding of small nozzles and spools is one of the most critical and time-consuming activity. To cater to the needs of different Business units, a dedicated Overlay shop has been established at L&T- Heavy Engineering.
23 January 2021 | 32nd QualTech Prize
In a BOPP industry like ours process scrap is processed in following 3 ways - 1. Direct plastic same(Termed as WOP) 2. Reprocessing to granules and selling(Termed as RGGS) 3. Reprocessing to granules and using in-house(Termed as RGGC)
23 January 2021 | 32nd QualTech Prize
For drying the sand core which is utilized during Ductile Iron Pipe casting, we were using Thinner based paint and putting fire for drying it was not only unsafe but also incurring cost of thinner based paint, it was a concern for the management and it put forward the challenge to find any alternative for this, this eventually resulted in finding the alternate solution for this by using Waste heat flue gas of Annealing furnace(200 deg. C) for core drying in place of thinner based paint.
22 January 2021 | 32nd QualTech Prize
Hosur, where our factory is located, is one of those regions in India facing a severe water crisis where the water table levels have declined and impacted the water quality.
22 Janaury 2021 | 32nd QualTech Prize
In an effort to find out the factors responsible for higher conversion cost in Steel Melting Shop, all the cost factors were listed out, LPG consumption in SMS Flare stack was one of the major contributing factors for Cost of Production of Liquid Steel, it was contributing around INR 100/Ton.
22 January 2021 | 32nd QualTech Prize
Lost wax casting process consists of rubber mould cutting, waxing, wax tree making, investment mixing, burnout and casting in gold. Quality of wax pieces impacts quality of castings and is dependent upon mould alignment & locking and subsequent vacuum formation during wax injection stage.
22 January 2021 | 32nd QualTech Prize
Coke Drum operates under severe Thermal Cyclic Conditions involving heating and quenching in a complete cycle depending on the through put.
30 November 2018 | 30th QualTech Prize
The primary objective of each management is customer satisfaction along with financial saving. To reduce the left over finish goods & to reduce financial loss we have taken “Reduce Left Over Material In Export Order” as a project.
30 November 2018 | 30th QualTech Prize
Monte South is a 60 storied residential tower and is material intensive project. Material cost is 60% of the total cost of the project.
8 November 2019 | 31st QualTech Prize
At Mahindra, we took the first step of our sustainability journey in 2007-08 when we decided to take a leap and evolve into a more sustainable and profitable business by exploring outside the conventional and, rethink the regular method.
8 November 2019 | 31st QualTech Prize
Delhi is having major concern of heavy fog in winters. Government taken action to Ban diesel genset to have minimal pollution.
8 November 2019 | 31st QualTech Prize
NGT stopped registrations of vehicles with diesel engines from Dec’15-Jan’6.Later,SC issued an order which puts ban on the sale of diesel cars of engine capacity 2-litres or more in NCR from Jan’16 for three months to control the pollution at the capital,this was a direct Sales Impact.
8 November 2019 | 31st QualTech Prize
Transmission Lines are constructed to transport electricity from one point to another. These Transmission Lines traverse through various topographies including Green Areas. Green Areas may be largely classified as Cultivated lands, forests and Orchards.
8 November 2019 | 31st QualTech Prize
IntactForests.org concludes that intact forest landscapes from 2000-2013 were reduced globally by 70K SQKM/year (approximately size of Costa Rica) total of 919,000 SQKM (around 3.5-7 billion trees cut each year).
8 November 2019 | 31st QualTech Prize
Global warming concern is mainly owing emission of various types of gases into the atmosphere, CO2 being a major contributor.